
Custom & Private Label Hoodie Manufacturer | Heavyweight, Fleece & Streetwear
GYMHUR is a direct-to-brand custom hoodie manufacturer based in Sialkot, Pakistan. We produce private label heavyweight hoodies, pullover hoodies, zip-up hoodies, and cropped hoodies for streetwear brands, gym wear labels, and activewear retailers worldwide. Our hoodies are manufactured from 280–450 GSM Cotton/Polyester fleece and 100% Cotton French Terry using full cut-and-sew construction from your Tech Pack. Decoration options include puff print, 3D embroidery, chenille patches, screen print, and DTF. Minimum order quantity starts at 50 pieces per colour.
- Fabric: CVC Fleece (80% Cotton / 20% Polyester) OR 100% Cotton French Terry OR Scuba Knit (Poly/Spandex & Poly/Viscose/Spandex)
- GSM: 280 GSM (standard) — 350 GSM (midweight) — 400–450 GSM (heavyweight streetwear)
- Decoration: Screen Print, DTF, Puff Print, 3D Embroidery, Chenille Patches, Appliqué
- Washes: Enzyme Wash (anti-pilling), Acid Wash, Pigment Dye, Silicon Softener
- Cuts: Pullover, Zip-Up, Oversized/Boxy, Cropped, Drop-Shoulder, Athletic Tapered
- Finishing: Pre-Shrunk, Double-Lined Hood, Ribbed Cuffs & Waistband, Kangaroo Pocket
- MOQ: 50 Pieces per Color
Custom Hoodie Manufacturing & Decoration Services
At GYMHUR, we go beyond basic blanks. We provide fully custom cut-and-sew hoodie manufacturing for streetwear brands, gym labels, and private label apparel businesses. Based in Sialkot, Pakistan, our facility gives you complete control over every dimension — from shoulder drop to cuff width, hood lining to drawstring hardware. Whether you need an oversized boxy fit for a fashion-forward streetwear drop or a tapered athletic fit for a fitness brand, we cut the pattern to your exact Tech Pack specifications.
We manufacture hoodies across three fabric tiers and six decoration methods, covering everything from gym merch in CVC fleece to premium 450 GSM heavyweight streetwear in French Terry with acid wash finishes, to structured technical styles in scuba knit. Pantone colour matching is available across all fabrics for consistent brand colour reproduction.
Fabric Tiers: Fleece vs French Terry
The Fitness Blend — CVC Fleece (280–350 GSM) A 65% Cotton / 35% Polyester blend engineered for durability and colour retention. It resists shrinking, holds print and embroidery cleanly, and is cost-effective for gym merch, athletic brands, and high-volume orders. The polyester content gives the fabric slight moisture-wicking properties and makes it lighter than a pure cotton equivalent at the same GSM.
The Streetwear Standard — 100% Cotton French Terry (350–450 GSM) The fabric of choice for premium streetwear and luxury gym wear brands. We use heavy-gauge knitting at 350–450 GSM with a loop-back interior that gives the fabric its characteristic soft texture. Available with Acid Wash, Pigment Dye, and Silicon Softener treatments that produce a vintage, premium hand-feel that cannot be replicated on synthetic fabrics. The natural cotton construction also accepts puff print and chenille embroidery more effectively than polyester blends.
The Technical Option — Scuba Knit (Poly/Spandex & Poly/Viscose/Spandex) A double-knit fabric with a smooth, structured outer face and excellent stretch recovery. Scuba knit produces the clean, sculpted silhouette associated with technical fleece garments — ideal for structured hoodie styles, tracksuit tops, and premium pieces where shape retention and a modern engineered aesthetic matter. Lighter and more breathable than cotton French Terry, making it well suited for year-round wear and gym-to-street crossover styles. Available in Polyester/Spandex (firmer, more structured) and Poly/Viscose/Spandex (slightly softer drape with the same smooth face). Note: scuba knit does not have a brushed or fleece interior — brands wanting warmth should select French Terry or CVC fleece.
Decoration Methods
We offer six decoration methods for custom hoodies, each suited to different brand aesthetics and price points:
- Screen Print: Cost-effective, bold, clean. Best for logos and text on CVC fleece. Multiple spot colours available.
- DTF (Direct to Film): Full-colour detailed graphics with no colour limitations. Ideal for complex artwork and photographic prints on both fleece and French Terry.
- 3D Puff Print: Foam-raised print that lifts off the fabric surface for a bold, tactile finish. Most effective on 350 GSM+ fabric where the structure supports the raised effect.
- 3D Puff Embroidery: The quintessential heavyweight streetwear decoration. Foam placed under the top stitch creates a dramatically raised logo — typically used for chest branding and back graphics on 400 GSM+ hoodies.
- Flat Embroidery: Classic, clean, premium. Best for refined logos, small text, and monogram branding. High-stitch count work available.
- Chenille Patches: Cut-pile chenille stitching for a varsity aesthetic. Popular for sleeve patches, chest logos, and back graphics on heavyweight French Terry.
Style Cuts Available
- Pullover (Classic): Standard kangaroo pocket, double-lined hood, ribbed cuffs and waistband. Available in regular, relaxed, and boxy fits.
- Zip-Up: Full front zip with the same construction options as pullover. Available in standard and oversized fits.
- Oversized / Drop-Shoulder: Wide body, dropped sleeves, boxy silhouette. The dominant streetwear cut. Available in both CVC and French Terry.
- Cropped: Shortened body length popular for women’s gym wear and athleisure brands. Available in pullover and zip-up.
- Athletic Tapered: Narrower body, fitted sleeves, performance-forward. Popular for gym brands and activewear labels.
Why Choose GYMHUR?
We solve the biggest pain point in hoodie manufacturing: Quality Control. Every unit is inspected for loose threads, print durability, and seam integrity before it leaves our floor. With MOQs starting at 50 pieces and competitive air-freight rates from Sialkot, we make it easy to scale your brand from a startup drop to a global retailer. Contact us to start sampling your private label hoodie collection.
How to Manufacture Your Custom Hoodies with GYMHUR
1. Submit Your Tech Pack
Send us your Tech Pack, reference samples, or design files. We will review your fabric tier, GSM requirement, cut, decoration method, sizing charts, and branding details and provide a precise manufacturing quote within 24 hours.
2. Prototyping & Sampling
Before bulk manufacturing, we source your specific fleece or French Terry, apply the required garment wash treatment, and create a pre-production sample. You approve the fit, weight, hand-feel, and decoration quality before any bulk commitment.
3. Bulk Production & QC
Once your sample is approved, we move to bulk production with strict inline QC at every stage — fabric inspection, mid-sew measurement checks, print and embroidery quality review, and a final audit before packaging.
4. Global Delivery
We handle the logistics. Air freight via DHL or FedEx delivers your private label hoodies to the USA, UK, Europe, and Australia in 7–12 days. Sea freight for large bulk orders takes 25–40 days. Your order arrives folded, packaged, tagged, and retail-ready.
In the apparel industry, hoodies are generally categorised by weight as follows: 280–320 GSM is standard weight, suitable for gym merch and everyday wear; 350–400 GSM is midweight, popular for quality streetwear brands; 400–450 GSM is heavyweight, producing a thick, structured garment with premium drape; 500 GSM and above is ultra-heavyweight, used for premium drops and luxury streetwear. GYMHUR manufactures hoodies from 280 GSM up to 450 GSM. We recommend 400–450 GSM French Terry for brands targeting the premium streetwear market.
French Terry, fleece, and scuba knit are three distinct fabric constructions used in hoodie manufacturing. French Terry is a 100% cotton knit with a smooth face and looped interior — it is heavier, more structured, and has a natural premium hand-feel ideal for heavyweight streetwear. It accepts garment washes (acid wash, pigment dye) more authentically than synthetic blends. Fleece (typically a cotton/polyester CVC blend) has a brushed, soft interior and is lighter, more affordable, and more resistant to shrinkage — making it the standard choice for gym merch, athletic brands, and high-volume production. Scuba knit (Polyester/Spandex or Poly/Viscose/Spandex) is a double-knit fabric with a smooth, structured outer face and excellent stretch recovery — it produces the clean, sculpted silhouette associated with technical fleece garments but without a brushed interior, making it lighter and more breathable. It is best suited for structured, year-round hoodie styles where shape retention and a modern technical aesthetic are the priority rather than warmth.
Enzyme wash is a garment finishing treatment where natural enzymes are applied to the finished hoodie to break down surface fibres, resulting in a softer hand-feel, reduced pilling, and a slightly faded, worn-in appearance. Unlike chemical washes, enzyme washing is a gentler process that preserves the fabric structure while improving texture. It is particularly effective on 100% Cotton French Terry hoodies. GYMHUR offers enzyme wash as a standard finishing option on all cotton hoodies.
Puff print (also called 3D puff printing) is a decoration technique where heat-activated foam is applied beneath screen print ink. When heat is applied during curing, the foam expands and lifts the print off the fabric surface — creating a raised, three-dimensional texture that you can feel as well as see. It is one of the most popular decoration methods for premium streetwear hoodies because it adds a tactile, high-perceived-value finish that cannot be replicated digitally. Puff print works best on fabric weights of 350 GSM and above, where the fabric structure supports the raised effect without puckering.
We offer full OEM pattern grading for all major hoodie cuts: classic pullover (kangaroo pocket, double-lined hood, ribbed cuffs and waistband), zip-up (full front zip, available in standard and oversized), oversized drop-shoulder (wide boxy body, dropped sleeve, the dominant streetwear silhouette), cropped (shortened body for women’s gym wear and athleisure), and athletic tapered (narrower fit for performance and fitness brands). All cuts are available in both CVC fleece and French Terry, and can be developed from your Tech Pack or a reference sample.
Yes. We offer Pantone colour matching across all fabrics for brand-accurate colour reproduction. For French Terry hoodies, we also offer garment dye treatments including acid wash (bleach-based distressing for a vintage look), pigment dye (subtle, uneven colouring for a premium hand-dyed aesthetic), and silicon softener treatment (adds a buttery hand-feel and slight sheen). These treatments are applied to the finished garment after construction and are among the most effective ways to differentiate a premium streetwear hoodie from a standard production piece.
Our minimum order quantity starts at 50 pieces per colour. Pre-production sampling takes 10–14 days. Once your sample is approved, bulk production takes 3–4 weeks depending on decoration complexity — orders with chenille patches or high-stitch embroidery may require an additional 3–5 days. Air freight to the USA, UK, Europe, and Australia takes 7–12 days. Sea freight takes 25–40 days. Orders using in-stock fabric colours are processed faster than orders requiring custom Pantone dyeing.
Complete your collection
Custom Leggings
Custom Sports Bras
Custom Activewear
Ready to Start Production?
Bypass the middlemen and manufacture directly with GYMHUR. Upload your Tech Pack, design files, or simple sketches below. Our production team will review your specifications and send you a detailed pricing quote within 24 hours, or contact us on WhatsApp below.

