
Custom & Private Label Biker Shorts Manufacturer
GYMHUR is a direct-to-brand custom biker shorts manufacturer based in Sialkot, Pakistan. We produce private label biker shorts, compression shorts, cycling shorts, and booty shorts for women’s activewear brands, fitness studios, and online retailers worldwide. Our biker shorts are constructed from 200–240 GSM Nylon/Spandex and Polyester/Spandex blends using 4-needle flatlock stitching, guaranteed squat-proof and non-see-through. Available in high-waist, scrunch booty, tummy control, and cycling cuts. Minimum order quantity starts at 50 pieces per design.
- Fabric: Nylon/Spandex (soft-touch) OR Polyester/Spandex (compression)
- GSM: 200–240 GSM (squat-proof from 220 GSM+)
- Stitching: 4-Needle Flatlock (6-Thread) + Heat Bonding options
- Inseam Lengths: 3" (booty/mini), 5" (standard), 7" (mid-thigh), 9" (cycling)
- Styles: High-Waist, Scrunch Booty, Tummy Control, No-Front Seam, Cycling
- Features: Side Pocket, Hidden Waistband Pocket, Mesh Panel Inserts
- Print: Full Sublimation, Silicone Heat Transfer Logo
- MOQ: 50 Pieces per Color
Premium Custom Biker Shorts & Compression Shorts Manufacturing Services
At GYMHUR, we specialise in private label biker shorts manufacturing for global activewear brands, fitness studios, and online retailers. As a leading OEM factory based in Sialkot, Pakistan, we provide end-to-end production from sourcing premium Nylon/Spandex and Polyester/Spandex blends to pattern grading, custom features, and retail-ready packaging.
Every pair we produce is squat-proof, non-see-through, and engineered for maximum stretch recovery — whether your brand targets high-performance gym training, everyday athleisure, or cycling and studio wear. We manufacture across all major biker short styles and inseam lengths from a 50-piece MOQ, making professional-grade custom biker shorts accessible to startups and established brands alike.
Fabric Technology — Nylon vs Polyester
As with our custom leggings, biker shorts are available in two primary fabric constructions depending on your brand’s positioning:
Nylon/Spandex (80% Nylon / 20% Spandex) — The Premium Choice Nylon produces a noticeably softer, more luxurious hand-feel than polyester at the same GSM. At 220–240 GSM, a Nylon/Spandex blend produces the buttery-soft texture associated with premium activewear brands. It has superior stretch recovery, meaning the shorts return to their original shape consistently after wear and washing. Recommended for boutique fitness, yoga, pilates, and lifestyle athleisure brands positioning at a higher retail price point.
Polyester/Spandex (85% Polyester / 15% Spandex) — The Performance Choice Polyester is more durable, more colour-fast, and more cost-effective than Nylon at equivalent GSM. It holds sublimation printing more vividly and is the standard choice for gym wear, crossfit, and high-volume printed activewear. At 220 GSM, a Polyester/Spandex blend is fully squat-proof and delivers strong moisture-wicking performance. Recommended for performance gym brands and brands prioritising print quality and production volume.
See our full Nylon vs Polyester guide for a detailed technical comparison.
Styles & Inseam Lengths
We manufacture all major biker short styles to OEM specification:
- Standard High-Waist (5″–7″ inseam): The most popular style. Wide high-compression waistband, squat-proof coverage to mid-thigh. The everyday gym and athleisure staple.
- Scrunch Booty: A gathered vertical seam through the seat panel creates a lifting, sculpting effect. Engineered directly into the pattern — not a separate seam — so it holds its shape through wear and washing. Available in 5″ and 7″ inseam.
- Tummy Control: A double-layer high-compression waistband panel constructed from a denser fabric insert provides abdominal support without restricting movement. Available on all inseam lengths.
- Booty / Mini (3″ inseam): Short coverage for hot yoga, dance, and studio wear. Fitted, minimal, available with scrunch construction.
- Cycling / Long (9″ inseam): Extended coverage to just above the knee. Anti-chafe flatlock seams throughout. Popular for cycling, spinning, and trail running brands.
- No-Front-Seam: Front panel cut without a centre seam for a completely smooth finish. Eliminates visible seam lines and improves comfort during high-intensity movement.
Customisation Options
- Pockets: Side seam phone pocket, hidden internal waistband pocket, or both
- Mesh Panel Inserts: Breathable mesh fabric panels at the inner thigh or outer leg for ventilation and visual contrast
- Printing & Branding: Full dye-sublimation for all-over patterns and colour blocking; silicone heat-transfer logos for minimalist branding
- Waistband: Standard ribbed compression, fold-over style, or branded silicone-grip waistband
- Labels & Packaging: Custom woven labels, satin wash care labels, branded hang-tags, and retail poly-bag packaging included as standard
Why Choose GYMHUR?
We support activewear startups and established brands with flexible MOQs starting at 50 pieces per design — lower than most competing manufacturers who require 100 pieces minimum. By manufacturing directly with our Sialkot factory, you eliminate middleman costs, manufacture under strict NDA, and maintain full control over your supply chain. Contact us to start sampling your private label biker shorts collection.
How to Manufacture Your Custom Leggings with GYMHUR
1. Submit Your Tech Pack
Send us your Tech Pack, reference samples, or design files. Include your fabric preference (Nylon or Polyester), inseam length, style requirements (scrunch, tummy control, pockets, mesh), sizing chart, and branding details. We provide a precise manufacturing quote within 24 hours.
2. Prototyping & Sampling
Before bulk manufacturing, we source your specific Nylon or Polyester/Spandex blend and create a pre-production sample. You test the fit, squat-proof opacity, stretch recovery, inseam length, and any features before any bulk commitment.
3. Bulk Production & QC
Once your sample is approved, we move to bulk production using 4-needle flatlock machines and strict inline QC at every stage — fabric GSM verification, squat-proof opacity testing, mid-sew measurement checks, and a final audit before packaging.
4. Global Delivery
We handle the logistics. Air freight via DHL or FedEx delivers your private label biker shorts to the USA, UK, Europe, and Australia in 7–12 days. Sea freight for large bulk orders takes 25–40 days. Your order arrives fully packaged, labelled, and retail-ready.
Frequently Asked Questions About Leggings Manufacturing
Biker shorts and compression shorts are often used interchangeably but have slightly different connotations. Biker shorts typically refers to the mid-thigh, high-waist style popular in athleisure and gym wear — usually made from a soft-touch Nylon/Spandex blend at 200–240 GSM. Compression shorts refers to a tighter, more performance-focused construction using a higher-compression Polyester/Spandex blend, often worn for muscle support during high-intensity training, running, or cycling. At GYMHUR we manufacture both — and the distinction is primarily in the fabric weight and compression level, both of which you can specify in your Tech Pack.
We manufacture biker shorts in two primary fabric constructions. For a premium soft-touch feel, we use an 80% Nylon / 20% Spandex blend at 220–240 GSM — this is the construction behind the “buttery soft” texture associated with high-end activewear brands. For performance and compression-focused styles, we use an 85% Polyester / 15% Spandex blend at 220 GSM — durable, vibrant sublimation-printing, and fully squat-proof. Both fabrics provide 4-way stretch and moisture-wicking performance. Squat-proof opacity is guaranteed from 220 GSM upwards in both constructions.
We offer four inseam lengths: 3-inch (booty/mini cut — popular for hot yoga and dance), 5-inch (standard biker short — the most popular everyday gym and athleisure length), 7-inch (mid-thigh — slightly longer coverage popular for studio and lifestyle wear), and 9-inch (cycling length — extended coverage just above the knee for cycling, spinning, and running). All inseam lengths are available across all styles and features within the same 50-piece MOQ.
Yes. Our scrunch booty biker shorts feature a gathered vertical seam engineered directly through the seat panel of the short — creating a lifting and sculpting effect when worn. The scrunch is built into the pattern grading rather than added as a separate seam, which ensures it retains its shape and depth through repeated wear and washing. Available on 5-inch and 7-inch inseam styles in both Nylon/Spandex and Polyester/Spandex constructions.
Yes. We offer full OEM pattern grading from XS through to 3XL as standard. Extended sizing beyond 3XL is available on request with a custom grading fee. Our pattern team grades plus size biker shorts with specific adjustments for fit — waistband width, seat panel shaping, and thigh circumference — rather than simply scaling up from a standard pattern. All sizes are available within the same 50-piece MOQ per design.
Yes — and this is one of the most popular requests from activewear brands. We manufacture co-ordinated biker shorts and sports bra sets in matching fabrics, colours, and branding. The MOQ of 50 pieces applies per style — so a matching set requires 50 shorts and 50 bras as separate line items. Both can be sampled together in the same sampling round to ensure colour and fabric consistency before bulk production.
Our minimum order quantity starts at 50 pieces per design or colourway — lower than most competing manufacturers who require 100 pieces minimum. Pre-production sampling takes 10–21 days including pattern making and fabric sourcing. Once your sample is approved, bulk production averages 3–4 weeks. Air freight to the USA, UK, Europe, and Australia takes 7–12 days. Sea freight takes 25–40 days. Orders using in-stock fabric colours are processed faster than orders requiring custom Pantone dyeing or sublimation printing.
Complete Your Activewear Collection
Custom Sports Bra
Custom Sports Bras
Custom Activewear
Ready to Start Production?
Bypass the middlemen and manufacture directly with GYMHUR. Upload your Tech Pack, design files, or simple sketches below. Our production team will review your specifications and send you a detailed pricing quote within 24 hours, or contact us on WhatsApp below.




