Custom & Private Label Gym Shorts Manufacturer

The right fabric depends on the style and end-use. For running and performance training shorts, a 95/5 Polyester/Spandex microstretch woven at 130–160 GSM is the standard construction — lightweight, fast-drying, structured appearance, and excellent for sublimation printing. For a harder-wearing technical construction, ripstop Polyester/Spandex (95/5) woven adds tear resistance and a utilitarian grid aesthetic at similar weight. For a premium soft-surface construction, Nylon/Spandex (95/5) woven produces a noticeably smoother, more luxurious hand-feel. For training and lifestyle shorts prioritising comfort and stretch, Polyester/Spandex interlock knit at 180–220 GSM is the preferred choice. For casual and lifestyle collections, cotton or cotton/spandex (95/5) interlock and French terry constructions are available. GYMHUR manufactures across all these constructions with MOQ 50 pieces per design.

A 2-in-1 gym short consists of two separate layers: an outer shell short (typically a microstretch or ripstop Polyester/Spandex woven construction) and an inner compression liner (Polyester/Spandex interlock knit). The two layers are stitched together at the waistband and left loose at the hem, allowing independent movement. The liner sits 1–2 inches shorter than the outer shell and provides light muscle compression, eliminating the need for separate underwear during training. 2-in-1 shorts are the most popular construction for cross-training, HIIT, and functional fitness brands. GYMHUR manufactures 2-in-1 shorts with full customisation on both the outer shell and liner fabric, colour, length, and branding from MOQ 50 pieces per design.

Woven fabrics (microstretch, ripstop, Nylon/Spandex woven) have a structured, tailored appearance and a clean surface finish. They provide controlled stretch — enough for full range of movement but without the full elasticity of a knit. Woven shorts hold their shape well, drape cleanly, and are the standard for running and performance training styles. Knit fabrics (Polyester/Spandex interlock, cotton interlock, French terry) provide greater stretch and a softer, more relaxed feel. Interlock knit shorts are preferred for lifestyle gym brands and collections where comfort takes priority over technical aesthetics. The choice between woven and knit is primarily a brand positioning decision: woven reads as performance and technical, knit reads as comfort and lifestyle. GYMHUR manufactures both constructions from MOQ 50 pieces per design.

Yes. Mesh panel inserts — sewn into the thigh panel, side seam, or hem — are a standard construction option across all GYMHUR gym shorts styles. We offer standard open-weave mesh (maximum ventilation) and micro-mesh (finer weave, more coverage, preferred for training shorts worn without a liner). Mesh panels can be cut and sewn as full side panels, diamond inserts, or strip inserts along the hem depending on the aesthetic. All mesh panelling is pre-shrunk and colourfast to prevent differential shrinkage between the mesh and the main shell fabric after washing. Mesh panel shorts are available from MOQ 50 pieces per design.

We manufacture gym shorts with four primary waistband constructions: standard elasticated waistband with external drawcord (default for running and training shorts); internal drawcord with clean exterior (preferred for lifestyle and French terry shorts where the exterior waistband appearance is part of the brand aesthetic); wide waistband with internal silicone gripper (prevents rolling during high-intensity movement, standard on 2-in-1 and CrossFit styles); and Velcro plus drawstring closure (derived from board short construction, preferred for longer inseam training shorts). Pocket options include side-seam pockets in the main shell, a rear zip security pocket, an internal waistband key loop, and a side-seam phone pocket. All waistband styles support custom woven or silicone logo placement on the exterior.

We manufacture gym shorts across the full range of standard inseam lengths: 5-inch (running and speed shorts — maximum freedom of movement, standard for serious runners and track athletes), 7-inch (the most popular gym training length, versatile across weightlifting, HIIT, and casual gym use), 9-inch (preferred for taller builds and brands positioning a more covered or modest fit — also standard for combat sports crossover styles), and 11-inch (long-line board-style training short). All inseam lengths are available across all fabric constructions and style options from MOQ 50 pieces per design. Custom inseam lengths are available on request with a pattern grading fee.

Our minimum order quantity starts at 50 pieces per design — lower than most competing Pakistan manufacturers who enforce 100–200 piece minimums for shorts. Pre-production sampling takes 10–21 days including pattern making and fabric sourcing. Once your sample is approved, bulk production averages 3–4 weeks depending on order complexity and fabric availability. Air freight to the USA, UK, Europe, and Australia takes 7–12 days. Sea freight takes 25–40 days. Orders using in-stock fabric colours and standard constructions are processed faster than orders requiring custom Pantone dyeing or complex multi-panel sublimation printing.