Custom & Private Label Basketball Uniform Manufacturer | Sublimated & Tackle Twill
GYMHUR is a direct-to-brand custom basketball uniform manufacturer based in Sialkot, Pakistan. We produce private label basketball jerseys, shorts, reversible kits, and full basketball uniform sets for clubs, AAU travel teams, school programmes, and streetwear brands worldwide. We offer two distinct construction methods: full dye-sublimation printing for vibrant, fade-proof graphics, and tackle twill appliqué for the premium stitched look of authentic pro jerseys. Minimum order quantity starts at just 15 sets (jersey + shorts) — lower than most competing manufacturers.
- Fabric: 100% Polyester Mock Mesh (breathable, lightweight) OR Dazzle (shiny, retro aesthetic)
- GSM: 160 GSM (single-ply) / 120 GSM × 2 (reversible double-ply)
- Feature: Reversible Construction (Home & Away in one jersey)
- Decoration: Full Dye-Sublimation OR Tackle Twill Appliqué (zig-zag stitched)
- Cuts: Athletic (fitted), Boxy (loose/traditional), Women's Fitted
- Customisation: Player Names, Numbers, Team Logos, Pantone Colour Matching
- Sizes: Youth (XS–XL) through Adult (S–3XL)
- MOQ: 15 Sets (Jersey + Shorts)
Custom Basketball Jersey & Uniform Manufacturing Services
At GYMHUR, we specialise in OEM basketball uniform manufacturing for clubs, AAU travel teams, school programmes, and streetwear brands. Based in Sialkot, Pakistan, we cut and sew every uniform to your exact specifications — from rib-knit V-necks to side-split shorts with deep waistband pockets and drawcords. Whether you are outfitting a youth league, building a private label basketball brand, or creating retro mesh jerseys for a streetwear drop, GYMHUR delivers the construction quality and design flexibility your brand demands.
Our 15-set MOQ makes custom basketball uniforms accessible to small clubs, startup brands, and AAU teams that most manufacturers turn away. You get the same fabric quality, construction standards, and branding options as a 500-set order, at a fraction of the minimum commitment.
Construction Methods — Sublimation vs Tackle Twill
We offer two distinct decoration methods for custom basketball jerseys, each suited to different aesthetics and budgets:
1. Full Dye-Sublimation (Tournament & AAU Standard) The industry standard for modern basketball uniforms. We use full dye-sublimation to permanently embed your team colours, player names, numbers, and graphic patterns directly into the polyester fabric — they will never crack, peel, or fade regardless of how many games or washes the jersey goes through. Sublimation also enables unlimited colour combinations and complex gradient or pattern work that would be impossible with screen printing or tackle twill. Available on both single-ply and reversible double-ply construction.
2. Tackle Twill Appliqué (Pro & Premium Standard) The construction method used on authentic NBA and pro league jerseys. Laser-cut fabric letters and numbers are zig-zag stitched directly onto the jersey fabric — creating a raised, textured finish with premium weight and depth that sublimation printing cannot replicate. Tackle twill is the choice for elite leagues, premium streetwear basketball brands, and retro-style jersey collections where the stitched number aesthetic is part of the brand identity. Available on heavyweight mesh construction.
Reversible Jerseys — Home & Away in One
Our reversible basketball jerseys are constructed from two layers of 120 GSM lightweight mesh — one layer for your home colour scheme, the reverse for your away colour scheme — giving your team two complete uniform looks in a single garment. This is the standard for AAU travel teams and school programmes where carrying two separate sets of jerseys is impractical. Each layer is fully sublimated with its own design, player names, and numbers. The reversible construction adds minimal weight compared to a single-ply jersey, keeping athletes cool and unrestricted on the court.
Style Cuts & Fit Options
- Athletic Cut: Closer to the body with less drag — the modern pro-standard fit. Shorter armhole, tapered sides, above-knee shorts length. Popular for competitive club and AAU teams.
- Boxy/Traditional Cut: Looser, longer, with deeper armholes — the classic basketball silhouette. Popular for recreational leagues, streetwear brands, and retro jersey aesthetics.
- Women’s Fitted Cut: Tapered waist, adjusted armhole, and shorter shorts inseam designed specifically for women’s basketball programmes. Available in all fabrics and decoration methods.
- Youth Cut: Full pattern grading from Youth XS through Youth XL, with proportionally adjusted shorts and jersey length. Available for school programmes and youth club orders within the same 15-set MOQ.
Why Choose GYMHUR?
We offer the lowest MOQ in the market for fully custom basketball uniforms — 15 sets — making professional-grade kit accessible to small clubs, startup brands, and youth programmes that larger factories won’t serve. Every set is inspected before dispatch. Contact us to start your custom basketball uniform sample.
How to Manufacture Your Custom Basketball Uniforms with GYMHUR
1. Submit Your Design Brief
Send us your design files, Tech Pack, or reference images. Include your team colours (Pantone references if available), player names and numbers, logo files, and preferred construction method (sublimation or tackle twill). We will confirm specifications and provide a manufacturing quote within 24 hours.
2. Prototyping & Sampling
Before bulk production, we produce a pre-production sample set in your design, fabric, and cut. You approve the fit, colour accuracy, print or stitch quality, and sizing before any bulk commitment. Reversible jersey samples include both sides fully printed.
3. Bulk Production & QC
Once your sample is approved, we move to bulk production with strict inline QC — fabric inspection, sublimation colour accuracy checks or tackle twill stitch quality review, and a final size and finish audit before packaging.
4. Global Delivery
We handle the logistics. Air freight via DHL or FedEx delivers your custom basketball uniforms to the USA, UK, Europe, and Australia in 7–12 days. Sea freight for large bulk orders takes 25–40 days. All sets arrive individually packaged and retail-ready.
Frequently Asked Questions About Basketball Uniform Manufacturing
Sublimated basketball jerseys use full dye-sublimation printing, where your design, player names, numbers, and team colours are permanently embedded into the polyester fabric using heat and pressure. The result is a lightweight, flexible jersey with unlimited colour and graphic possibilities — the standard for modern AAU, school, and tournament uniforms. Tackle twill jerseys use laser-cut fabric letters and numbers that are zig-zag stitched directly onto the jersey — creating a raised, textured, three-dimensional finish with premium weight. Tackle twill is the construction method used on authentic NBA and pro league jerseys. It costs more per unit than sublimation but produces a significantly more premium aesthetic. GYMHUR manufactures both.
A reversible basketball jersey is constructed from two layers of lightweight mesh fabric — one layer for the home colour scheme, the other for the away colour scheme — allowing teams to turn the jersey inside out between games rather than carrying two separate sets. Each layer is fully sublimated with its own design, player names, and numbers. GYMHUR’s reversible jerseys use 120 GSM mesh per layer — lightweight enough that the double-ply construction adds minimal bulk or weight compared to a standard single-ply jersey at 160 GSM. Reversible jerseys are the standard for AAU travel teams and school programmes.
We manufacture basketball jerseys in two primary fabrics: 100% Polyester Mock Mesh and Dazzle. Mock Mesh is a breathable, moisture-wicking, quick-drying performance fabric with a subtle grid texture — the modern standard for competitive basketball uniforms at 160 GSM single-ply and 120 GSM per layer for reversible construction. Dazzle is a shiny, smooth polyester with a slight lustre — popular for retro-style jerseys and streetwear basketball brands seeking the classic pro-league aesthetic. Both fabrics accept full dye-sublimation printing and are available in all cuts and sizes.
Yes. We offer full OEM pattern grading for women’s fitted cuts (tapered waist, adjusted armhole, shorter shorts inseam) and youth sizes from Youth XS through Youth XL — with proportionally adjusted jersey and shorts dimensions rather than simply scaling adult patterns down. All women’s and youth cuts are available in both sublimation and tackle twill construction, in single-ply and reversible options, within the same 15-set MOQ.
Yes. Both our sublimation and tackle twill methods include player-specific customisation as standard. For sublimated jerseys, each jersey’s name and number is included in the design file before printing — no additional process required. For tackle twill jerseys, each name and number is individually cut and stitched. You supply a roster list with names and numbers, and we produce each jersey accordingly. There is no additional per-jersey charge for name and number customisation within a standard order.
Our minimum order quantity starts at 15 sets (jersey + shorts per player) — significantly lower than most competing manufacturers who require 24–50 set minimums. Pre-production sampling takes 10–21 days. Once your sample is approved, bulk production averages 3–4 weeks. Air freight to the USA, UK, Europe, and Australia takes 7–12 days. Sea freight takes 25–40 days.
Yes. Beyond the core jersey and shorts set, we can manufacture shooting shirts (sleeveless warm-up tops), warm-up jackets and trousers, compression shorts and tights, and reversible practice pinnies. If you are building a complete team kit package, include your full requirements in the quote request and we will price the complete set.
Ready to Start Production?
Bypass the middlemen and manufacture your fight shorts directly with GYMHUR. Upload your Tech Pack, design files, or a simple reference sketch. Our production team will review your specifications and send you a detailed pricing quote within 24 hours, or contact us on WhatsApp below.